VIBCO Vibrators helps ReadyMix batch plants operate more efficiently, produce consistent batches

VIBCO 55-2 Pneumatic Piston Vibrators are mounted to hopper walls to increase flow efficiency and produce more consistent weigh batches.

A readymix concrete batch plant was experiencing significant production and operational delays due to cement hanging up on the sides of the hopper. The hangups caused incorrect amounts of cement to be dispensed which resulted in inconsistent batches.

In addition to the production delays caused by the need to manually check and correct each batch, product inconsistency negatively affected customer satisfaction. After installing VIBCO Piston Vibrators, the batch plant had no more issues with batch consistency, so production went up along with customer satisfaction.

VIBCO 55-2 Pneumatic Piston Vibrators feature a dependable, one-piece design and can move up to 10,000 lbs of material in a bin. They produce 5,500 vibrations per minute (VPM) and consume 15 CFM at 80 PSI.

VIBCO manufactures a complete line of vibrators for the concrete industry and offers free, 24 hour per day, expert vibration support for sizing, selection and placement of readymix and concrete vibrators. Fee-based on-site consultation and engineering support is also available.

Toll Free in US: (800) 633-0032

Toll Free in Canada: (800) 465-9709

Email: vibrators@vibco.com

Web: http://www.vibco.com/

Founded in 1962, VIBCO Vibrators designs, manufacturers and markets a comprehensive range of electric, pneumatic and hydraulic vibrators for construction and industrial use. VIBCO Vibrators also designs, manufactures and markets a complete line of vibratory plate compactors and rollers. The company is headquartered in Wyoming, RI, USA.

VIBCO Vibrators Eliminate Clogging, Production Downtime At Cheese Manufacturer

VIBCO BVS-190 Silent Pneumatic Turbine Vibrators vibrate hopper discharge chutes and walls to keep cheese flowing.

A cheese producer had a costly production problem. Cheese built up and stuck to the hopper walls, causing clogs and stopping the flow through the discharge chutes. The production line would shut down and employees had to climb up on the equipment to clear the problem - usually by using hammers to bang on the hopper walls. Once they cleared the clogs, employees needed to resterilize the entire area to prevent contamination. This resulted in a significant amount of wasted product and lost production time.

In addition to the wasted time and product, hammering on the hopper walls caused the development of "hammer rash" - small dents and divots in the hopper wall - which in turn caused the sticking and clogging to occur more frequently, further compounding production problems and comprimising the equipment longevity, too!

A VIBCO vibration expert examined the situation and recommended mounting BVS-190 Silent Pneumatic Turbine Vibrators to the hopper at the discharge chutes. The vibration kept the cheese flowing through the chutes and transferred to the hopper walls to eliminate the sticking problem.
VIBCO BVS-190 Pneumatic Turbine Vibrators are prelubricated for life and, at just 67 dB, offer virtually silent operation. They produce 75 lbs of force and 10,500 vibrations per minute (VPM), and consume just 5.5 CFM at 80 PSI.

VIBCO manufactures a complete line of vibrators for the food industry, including sanitary and wash-down safe models. VIBCO offers free, 24 hour per day, expert vibration support for sizing, selection and placement of vibrators.

Founded in 1962, VIBCO, Inc. designs, manufacturers and markets a comprehensive range of heavy-duty electric, pneumatic and hydraulic vibrators for construction and industrial use. The company also designs, manufactures and markets a complete line of vibratory plate compactors and rollers. The company is headquartered in Wyoming, RI, USA. For more details and contact information, go to www.vibco.com.

Material Flow News - Issue 5

In This Issue:
Top 5 Reasons to Contact VIBCO Technical Support

Vibration plays a critical role in many industrial and construction material flow systems - bins, hoppers, conveyors, dump trucks, packaging systems, screens, feeders, vibrating tables - the applications are endless.

Because vibration plays such a large role, the right selection, installation and operation of your equipment is key so you can get the maximum benefits from your VIBCO equipment. Here we present the top 5 reasons to contact VIBCO technical support for help getting it right. And just so you know, VIBCO's world class tech support is available 24 hours per day, 7 days per week to assist you at 800-633-0032!

TOP 5 REASONS YOU SHOULD CONTACT VIBCO TECHNICAL SUPPORT

1. YOU'RE NOT SURE WHICH VIBRATOR WILL WORK FOR YOUR SPECIFIC APPLICATION.

With so many options, it can be difficult to select the right vibrator for your job. Power supply, force, frequency, style and operating environment all factor into the selection process. Our technical support team has decades of experience making recommendations. They will make sure that you get the right-sized solution you need.

The easiest, fastest way to get started is to complete one of our Data Inquiry Worksheets.

2. YOU HAVE A NEW APPLICATION OR IDEA FOR USING VIBRATION.

It's amazing. We've seen thousands of vibrator applications, yet every day we hear about something new. Whether you have a new application in mind for your material flow system or a new idea for a product or type of equipment, VIBCO technical support can help make sure that you'll get results you want. Our engineers are truly the "Expert Vibrator Guys" and are always ready to help. Ask a vibration expert about your new application today!

3. YOU WANT TO REPLACE EXISTING VIBRATION EQUIPMENT.

Whether you want to replace a competitive unit with a VIBCO unit, change your power supply, or upgrade to a maintenance-free model... VIBCO's technical support team has your answer. We have an extensive cross-over database so we can quickly and accurately suggest replacement equipment. We'll even provide you with a free adapter plate! Request cross-over assistance today!

4. YOU'RE UNSURE ABOUT THE BEST WAY TO INSTALL OR MOUNT YOUR VIBRATION EQUIPMENT.

Correct mounting and installation is critical to vibrator performance. VIBCO provides detailed instruction manuals with every unit and offers even more information online at www.vibco.com. Reading these instructions before you begin the installation process is critical to proper safety and operation of the unit. However, if you have any questions or need more help, VIBCO technical support is ready to assist you. We offer "Virtual Van Visits" where you send us a photo of your application and we will mark the photo to show you exactly where and how to install your equipment. How's that for personalized service? Request installation or mounting assistance now!

5. YOU'RE UNSURE HOW TO PROPERLY MAINTAIN YOUR VIBRATION EQUIPMENT.

All VIBCO Vibrators come with maintenance instructions but if you have questions or need more help, contact VIBCO technical support. Proper maintenance can extend the life of your equipment and ensure that you receive the maximum return on your investment. Get information on your equipment's recommended maintenance schedule today!

Remember - Our technical support staff is happy to assist you so you get the most out of your VIBCO product. Contact us "24 x7" at 800-633-0032 for immediate assistance.

VIBCO Vibrators extends customer service hours, maintains 24 hour tech support

IMMEDIATE RELEASE
3/26/2008

WYOMING, RI - VIBCO Vibrators expands its customer service hours to support its mission to be the most responsive and customer-focused vibrator manufacturer in the world. Real, live VIBCO Vibrator customer service agents are now available via toll-free phone at 800-633-0032 from 7:30am - 8:00pm eastern standard time (EST).

"We know that the traditional 9 to 5 work day is rapidly becoming a thing of the past," says Karl Wadensten, VIBCO President. "Our primary mission is to provide our customers with exactly the vibration products they need, exactly when they need them. That means that we need to have live agents available to provide product information, offer pricing quotes, and ready to accept and ship orders right away beyond the traditional working day."

VIBCO Vibrators has long offered customers and end users 24-hour technical support assistance and will continue to do so. Extending regular customer service hours is just VIBCO Vibrators' next step in providing the highest, most responsive level of customer service in the the industry.

Founded in 1962, VIBCO, Inc. designs, manufacturers and markets a comprehensive range of heavy-duty electric, pneumatic and hydraulic vibrators for construction and industrial use. The company also designs, manufactures and markets a complete line of vibratory plate compactors and rollers. The company is headquartered in Wyoming, RI, USA. For more details and contact information, go to www.vibco.com.

-END-

VIBCO External Concrete Form Vibrators Ensure Excellent Quality & Finish

VIBCO SVRL-6500 High Frequency Pneumatic Vibrators vibrate precast bridge form sections to produce superior concrete strength and quality.

An equipment dealer for a large precast concrete company contacted VIBCO. The precaster was preparing to pour very large bridge form sections and needed assistance with the selection and placement of external concrete form vibrators. The strength and finish of the concrete needed to be perfect - with absolutely no defects requiring parging, patching or cutting.

A VIBCO Vibrators concrete vibration expert visited the precaster's location to examine the forms. He determined that VIBCO SVRL-6500 High Frequency Virbators were best for the job. He also instructed the precaster on the proper locations and vibration durations to get the best finish.

The result was perfectly formed concrete bridge sections that required no hand finishing. The general contractor for the bridge project was completely satisfied with the product and indicated that he would contact the precaster for future work.

The VIBCO SVRL-6500 produces a hefty 7,200 lbs of force and 10,000 vibrations per minute (VPM). It consumes 58 CFM at 100 PSI and produces 98 dB on A-Scale at 1 meter. If noise is a concern, an alternate model, the VIBCO SVRLS-6500, is available and produces just 80 dB on A-Scale at 1 meter.

VIBCO manufactures a complete line of external concrete vibrators and offers free, 24 hour per day, expert vibration support for sizing, selection and placement of concrete vibrators. Fee-based, on-site consultation and engineering support is also available.

Founded in 1962, VIBCO, Inc. designs, manufacturers and markets a comprehensive range of heavy-duty electric, pneumatic and hydraulic vibrators for construction and industrial use. The company also designs, manufactures and markets a complete line of vibratory plate compactors and rollers. The company is headquartered in Wyoming, RI, USA. For more details and contact information, go to www.vibco.com.

Wood shavings manufacturer uses VIBCO DC-1600 vibrators on spreader truck to solve bridging problem and speed deliveries by 66%.

“Running those vibrators was like the first time I got air conditioning in my car… a breath of fresh air. In fact, next summer I’d rather have my AC break down than those vibrators… I can always open a window!” says Joel Gibbs, owner of West Georgia Shavings.

West Georgia Shavings, Inc. manufactures premium, dried pine wood shavings for use as animal bedding. The product is sold in bulk and delivered by the trailerload in a converted spreader truck. Using the spreader truck keeps the material dry, clean and in perfect condition, but it can also result in a serious material bridging problem, as shown in photo 1.

The bridging was so compacted that it was strong enough to support the weight of a 250-pound operator climbing up onto the load to poke holes into the material with a broom handle to break the bridge. It was a dangerous, inefficient and messy way to solve the bridging problem and still resulted in an hour-long unloading process.

Joel Gibbs and Blake Keener, the owners of West Georgia Shavings, had seen VIBCO DC-3500 Big Bertha Vibrators mounted onto dump trailers at a recent visit to CMF Motorsports of Douglasville, GA. They wondered if dump truck vibrators could help to solve their bridging problem, so they contacted CMF to learn more.

CMF Motorsports contacted VIBCO Vibrators and explained West Georgia Shavings’ bridging problem to a VIBCO applications engineer. The engineer, knowing that wood shavings can be a difficult material to move, arranged for Carl Patton, VIBCO’s Southeast Regional Sales Manager, to make a site visit to West Georgia Shavings to get a first-hand look at the material and the problem. See a video of the actual bridging problem and VIBCO’s solution at http://www.vibco.com/videos/#shavingtruck

Because wood shavings can be tricky to move, Patton recommended that West Georgia Shavings take advantage of VIBCO’s Free 10-day trial program to make sure that everyone was happy with the recommended solution before committing to the purchase. Gibbs and Keener readily agreed to the free trial and contracted CMF Motorsports to perform the installation.

Per VIBCO’s recommendation, CMF Motorsports installed two VIBCO DC-1600 Vibrators onto one side of the West Georgia Shavings spreader truck, as shown in photo 2 and photo 3.

When asked about his satisfaction with the performance of the VIBCO Vibrators, Joel Gibbs stated, “Running those vibrators was like the first time I got air conditioning in my car… a breath of fresh air. In fact, next summer I’d rather have my AC break down than those vibrators… I can always open a window!”

West Georgia Shavings reports that, prior to installing the VIBCO
DC-1600 vibrators, unloading took about an hour and was a labor-intensive and dangerous process. That time is now cut to just over 20 minutes… a 66% reduction in unloading time. Considering the labor savings alone (at an average $15/hr, 4 loads per day), that amounts to savings of $40/day, or $200/week, or $10,400/year. And because the truck needs to be running during the entire unloading process, West Georgia Shavings is saving a tremendous amount of money on fuel, as well.

Founded in 1962, VIBCO Vibrators designs, manufacturers and markets a comprehensive range of heavy-duty electric, pneumatic and hydraulic vibrators for construction and industrial use. The company also designs, manufactures and markets a complete line of vibratory plate compactors and rollers. The company is headquartered in Wyoming, RI, USA. For more details and contact information, go to www.vibco.com.

West Georgia Shavings manufactures and distributes dried pine wood shavings for animal bedding and other agricultural use. The company is located in Douglasville, GA. For more details and information, contact Joel Gibbs at (404) 375-4900.

CMF Motorsports offers complete automotive repair, customization and fabrication services. The company is located in Douglasville, GA. For more information, contact Chris Gravett at (770) 318-7309.

VIBCO Revolutionizes the Production of Vibrating Tables to Reduce Lead Times

WYOMING, RI - February 4, 2008. Vibrating tables are often critical components of production and product testing systems. VIBCO US-TT vibrating tables are now available to ship same or next day (vs. 2-4 weeks) and US-RD vibrating tables will ship within 10 business days (vs. 4-6 weeks). VIBCO manufactures a complete line of standard vibrating tables with an excellent reputation for quality and durability.

VIBCO ships its standard vibrators same or next day, but until recently vibrating tables were an exception, largely because of sophisticated engineering and a complex fabrication process. The result was long lead times - from 2 to 6 weeks, depending on table style and size.

The foundation of VIBCO's lean manufacturing effort is a company-wide mission to focus entirely on the voice of the customer. The table manufacturing team, led by David Waldeck, Fabrication Shop Supervisor, accepted the challenge of meeting customers' demands for shorter lead times for vibrating tables. Prior to the fabrication team's efforts, the lead time for standard VIBCO US-TT vibrating tables was 2-4 weeks and US-RD tables' lead time was 4-6 weeks. The VIBCO table team held a Kaizen (change for the better) event to examine their processes to find ways to dramatically reduce those lead times.

The Kaizen event included all members of the fabrication team, selected members of other production teams, and selected members of the engineering and administration teams. They examined the table fabrication process with the goal of finding faster, more efficient ways of completing the table manufacturing process. The event resulted in a 70% reduction in lead time with an increase in product quality and craftsmanship. The reduction was accomplished by removing muda (waste) from the process via improved build sequencing, location and availability of tools and materials, presentation and availability of raw materials from suppliers, and improved communication between administration, engineering, and the table fabrication team.

The great news for VIBCO customers is that VIBCO's high quality, patented, live-top vibrating tables can now be delivered faster with increased quality, durability and craftsmanship. US-TT vibrating tables are now available to ship same or next day (vs. 2-4 weeks) and US-RD vibrating tables will ship within 10 business days (vs. 4-6 weeks). That means that VIBCO customers will be able to have the vibrating tables that they want, exactly when they want them.

An added benefit of this dramatic reduction in the manufacturing and lead times of standard vibrating tables is that the table fabrication team now has increased capacity to focus on improving the process for manufacturing VIBCO's custom vibrating tables, too.

Founded in 1962, VIBCO, Inc. designs, manufacturers and markets a comprehensive range of heavy-duty electric, pneumatic and hydraulic vibrators for construction and industrial use. The company also designs, manufactures and markets a complete line of vibratory plate compactors and rollers. The company is headquartered in Wyoming, RI, USA. For more details and contact information, go to

www.vibco.com.